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The Importance of Lubrication

The Importance of Intelligent Lubrication System

If lubricating oil is compared to electrical energy, and the lubrication points of equipment are like motors that need to be driven by electricity, then lubrication equipment is like connecting power plants to the power grid of thousands of households, delivering to each lubrication point through fixed, orderly, planned, intuitive, and intelligent means.
 
1、 The commercial value of lubrication
 
Friction was a discipline of the last centuryIt only began to develop in the 1960s. Prior to this, there was a lack of organic connection between friction, wear, lubrication, and part design, resulting in designers of parts only considering problems based on basic mechanical knowledge, with little understanding of friction, wear, lubrication, and even basic knowledge in these areas. This was not only the case in China, but also worldwide.
United KingdomIn 1964, a group led by H. Peter Jost was formed and commissioned by the UK Department of Research and Education to investigate the current status of research and education in lubrication and the situation of industrial enterprises in this area. In 1966, a survey report was proposed, which is known as the "Jotun Report". This report mentions that by fully utilizing existing friction theory, the UK can save over £ 510 million annually, equivalent to 1% of the country's gross domestic product. The breakdown items are as follows:
       1)     Reduce maintenance and updates230 million pounds, accounting for 44.66%
       2)     Reduce mechanical failures£ 115 million, accounting for 22.33%
       3)     Extend mechanical lifespan100 million pounds, accounting for 19.24%
       4)     Reduce friction losses28 million pounds, accounting for 5.44%
       5)     saving investment£ 22 million, accounting for 4.27%
       6)     Save lubricants£ 10 million accounts for 1.94%
       7)     Save labor costs£ 10 million accounts for 1.94%
Afterwards, countries around the world also conducted surveys one after another.The values announced in 1974 are as follows:
UK saves every year2.04 billion US dollars;
The United States saves every year16 billion US dollars;
Japan saves every year2.7 billion US dollars;
Former Federal Republic of Germany saves annually1.2 billion marks.
JostIn 1979, he visited China and took a quick glance. He said that China wastes an astonishing amount of energy and resources, and if existing frictional technology knowledge is well utilized to solve problems in industrial enterprises, it is possible to save 16 billion yuan annually by the end of the 20th century.
Power belongs to secondary energy and is a valuable source of energy. The total amount of energy in the world50% -60% is consumed in power machinery, while the current energy efficiency of these machinery is only about 30%. Professor Vogelpohl from Germany speculates that one-third to one-half of the world's energy consumption is estimated to be due to friction and wear. Of course, it is inevitable to consume a portion of these energy sources in order to overcome frictional resistance, but by strengthening management and adopting advanced technologies, a significant portion of the energy can be saved. Choosing the appropriate lubricating grease and equipment can achieve a 5% -10% effect.
In 1982, Wuhan Iron and Steel conducted an investigation based onBased on the actual consumption of Wuhan Iron and Steel in 1981, as long as existing knowledge is fully utilized and management is strengthened, Wuhan Iron and Steel can save 20 million yuan annually. In 1983, the production capacity of Wuhan Iron and Steel exceeded the "double 300". In 2011, Wuhan Iron and Steel Group ranked fifth in the world with a crude steel production of 37.7 million tons, which was 12 times the production capacity in 1983. Conservatively estimating that it could save more than 240 million yuan in consumption annually, lubrication management became even more important.
 
2、 Lubrication characteristics of metallurgical industry
 
Lubrication technology plays an indispensable role in metallurgical equipment, and precise and reliable lubrication devices are the guarantee for smooth production in enterprises. With the continuous improvement of the automation level of production equipment, its application is becoming increasingly widespread, and its position is becoming more important. New lubrication technologies and equipment have been widely used in the steel industry, which has increased the production potential and capacity of existing equipment and extended its service life.
The working conditions of metallurgical machinery and various heavy machinery equipment are extremely demanding, characterized by heavy load, high speed, high temperature, high dust, multiple corrosive media, and continuous operation. To ensure the normal operation of the equipment, it is necessary to strengthen the daily maintenance and management of the equipment. Good lubrication of mechanical equipment is an extremely important part of equipment maintenance and management. Practice has proven that good equipment lubrication is crucial for controlling friction, reducing wear, extending equipment operating cycles, preventing accidents, reducing spare parts loss, improving equipment integrity, and saving energy.
 
IIIThe Invention of Intelligent Lubrication
 
        selfFounded in 1995, Beijing MCC China Resources Technology Development Co., Ltd. (hereinafter referred to as CMRC) is known for its continuous innovation and advocacy of new lubrication concepts. Mr. Wang Dongsheng, the founder of CMRC, invented a milestone product widely known in the industry - the intelligent lubrication system, which greatly improves the efficiency of lubricant distribution. It enables different lubrication parts of the lubrication system to be centralized for oil supply, making it simple and easy to distribute lubricants in multiple and unequal amounts. The oil supply status and amount of lubrication points can also be clearly visible through the human-computer interaction interface.
The application of intelligent lubrication system has solved the long-standing lubrication problem in the metallurgical industry, and subsequentlyCMRC has applied the new lubrication method and concept of intelligent lubrication to numerous industrial fields and achieved great success.
In 2008CMRC has invented an intelligent pneumatic lubrication system, which has rewritten the history of continuous casting machines, the main equipment for steelmaking, that cannot be controlled or detected at a single point, greatly expanding the application fields of intelligent lubrication technology. Not only that, from the creation of lubrication concepts to the design of lubrication systems and the development of lubrication components, CMRC continues to innovate and has multiple national patent groups, establishing the most comprehensive product line - from lubrication management software, oil tanks, lubrication pumps, electromagnetic (pneumatic, hydraulic) oil feeders, detection components, PLC control modules to complete electromechanical integrated lubrication systems, CMRC can provide complete solutions of multiple types, series, and application categories to meet the needs of customers in different working conditions and applications to the greatest extent possible.
CMRC is based on integrity and advocates the concept of comprehensive lubrication management, focusing on intelligent lubrication. With a team of sincere cooperation, it provides excellent fine lubrication technology, implements cost reduction and efficiency improvement for customers, enhances product competitiveness, and achieves win-win results.