Beijing MCC Huarun Technology Development Co., Ltd. is located at the headquarters base of Fengtai Park in Zhongguancun Science and Technology Park, Beijing, and is a high-tech enterprise specializing in equipment lubrication. Beijing MCC CR Science and Technology Development Co., Ltd. is a professional manufacturer of lubricating hydraulic equipment integrating product R&D, design, manufacturing and project general contracting. The company's main products are thin oil lubrication systems, dry oil lubrication series equipment, lubrication elements, pipeline accessories, hydraulic stations, etc. The products are widely used in metallurgy, machinery, petrochemical, power, mining, military, shipbuilding, environmental protection, cement, medicine and other fields. The entire product line is complete and has superior performance, which has been successfully applied in multiple metallurgical and heavy machinery enterprises, winning the trust and support of numerous partners.

The main products of the company are:ZDRH series intelligent centralized lubrication system, ZPGR series intelligent centralized lubrication system, PYRH series intelligent oil injection lubrication system, lubrication station, hydraulic station, and various specifications of lubrication pumps, electromagnetic oil feeders, refueling pumps, etc.

Quality is your focus, innovation is the life of our enterprise. With scientific design, first-class product quality, and honest and pragmatic business principles, we sincerely provide high-quality products and services to our customers.

Beijing MCC Huarun Technology is involved in the field of centralized dry oil lubrication and is a new type of dry oil lubrication system. Before the emergence of intelligent lubrication systems, the main types of centralized lubrication systems for dry oil were single line progressive, double line, and multi line systems, which dominated the marketFor over 90 years, it still has applications today, with representative ones including Lincoln from the United States, Dailimon from Germany, and DAIKIN from Japan. Domestic dry oil lubrication companies are mostly concentrated in Nantong, Jiangsu, which is relatively scattered and mainly imitates foreign technologies. Regardless of whether it is foreign or domestic, dry oil lubrication systems have always developed around single line progressive, double line, and multi line lubrication systems. These three types of lubrication systems have varying degrees of shortcomings, mainly manifested in the following aspects.

The principle of the wire progressive lubrication system is that there is only one main oil pipeline in the system, and the grease is transported to the main pipeline by a plunger pump, and then sent to the next level distributor through a single line progressive distributor to each lubrication point. If one point is blocked, it will cause all points to be blocked, resulting in an increase in system pressure. When the alarm upper limit is reached, the system will malfunction and stop running. According to the principle, the system has several drawbacks.

1. The single line progressive system causes blockage at all points due to one point blockage. When troubleshooting, it is necessary to investigate point by point, resulting in low maintenance efficiency and high costs.

2. The fuel supply radius is small, and due to the single line progressive system being distributed step by step, the pipeline cannot exceed2 meters, so this system can only be applied to equipment with concentrated lubrication points.

The principle of the dual line lubrication system is that it mainly consists of a lubrication pump, a directional valve, a differential pressure switch, a control cabinet, and two pipelines. The lubrication pump outputs lubricating grease, which is alternately delivered to the two pipelines through the directional valve, and quantitatively delivered to each lubrication point through the dual line distributor. The pressure in the pipeline reaches the working pressure of the dual line distributor, and the distributor starts working. After the distributor completes its action, the pressure in the pipeline starts to rise again. When the pressure in the oil supply pipeline causes the distributor to complete its action, the system pressure rises to the reversing pressure of the reversing valve, and the reversing valve changes direction for secondary oil delivery. There are several drawbacks to this.

1. The system is supplied with oil alternately through two pipelines, which open the oil circuit by reversing the pressure difference. The pressure drop between the proximal and distal ends of the pipelines is relatively large, which may cause the distal end to not produce oil.

2. Whether the lubrication point releases oil depends on the position of the distributor indicator needle, which is inconvenient for spot checking.

3. The distributor provides quantitative oil supply, which cannot meet the lubrication points of different oil supply systems.

The principle of a multi line system is based on a multi-point pump, where each outlet can be connected to different lubrication points. The oil storage capacity of each outlet can be adjusted, and the lubrication points in the lubrication pump working chamber can output oil according to the adjusted amount. There are several drawbacks.

1. When the multi-point pump fails, all lubrication points do not produce oil.

2. When a single lubrication point is blocked, it may cause damage to multiple pumps.

3. Unable to meet the demands of multiple fuel supply systems.

Based on the above three lubrication systems, the world's heavy industry equipment expects a new type of dry oil lubrication system to emerge. Summarizing the advantages of various lubrication systems and combining them with the world's advanced automation technology and sensor technology, Beijing MCC Huarun Technology Development Co., Ltd. has absorbed advanced technology from abroad and independently developed a new generation of centralized intelligent dry oil lubrication system.

The intelligent grease lubrication system has a completely different principle from traditional lubrication systems in the past, and has made breakthrough reforms in the field of grease lubrication. The application of the new intelligent lubrication system marks the world's grease lubrication system entering intelligence and modernization.

System composition: The intelligent lubrication system consists of several parts, including the upper computer monitoring system, grease filling system, lubrication pump, circuit, pipeline fittings, and integrated electromagnetic oil feeder. Each part is a modular system, and the final execution unit of the system is the integrated electromagnetic oil feeder. The power source is the composition of various parts of the integrated lubrication station.

1. As the command center of the lubrication system, the main functions of the main control system are:

Control the start stop of the gas station

Control the opening and closing of the electromagnetic oil feeder

On site information collection

Monitor the lubrication status of each lubrication point

Adjust and display cycle time

Adjust the oil supply for each lubrication point

Fault alarm

Chain with the main engine in the factory

2. As the power equipment of the lubrication system, the main functions of the output device are:

       Transport the lubricating grease to the pipeline, through the pipeline and electromagnetic oil feeder, and finally to each lubrication point. This gas station is equipped with electric lubrication pumps (if there are two, one is in operation and the other is standby; if there are more than two, the program can be set according to customer requirements), and the electric refueling pump supplies grease to the lubrication pump.

3. Main functions of the executing agency:

       The information recognizer executes the instructions sent by the main control system, controls the opening and closing of the electromagnetic oil feeder, and achieves the control of oil supply to the lubrication point.

4. Main functions of detection components

       The flow sensor monitors the real-time operation status of the lubrication point and feeds back the information to the main control system.

5. Main functions of the monitoring system:

Set parameters remotely, start and stop remotely, open and close lubrication points remotely, record historical oil supply data, and record fault data.

Working principle: The intelligent centralized lubrication system adoptsPLC control detects flow signals through flow sensors and supplies oil through one (or more) main pipelines. An electromagnetic oil feeder and flow sensor are connected between the main pipeline and the lubrication point. The electromagnetic oil feeder is initially normally closed, and when a certain electromagnetic oil feeder receives a command, it opens to supply oil. Therefore, the oil supply of each lubrication point can be controlled according to needs, and a fault in one point does not affect the oil supply of other points.

Workflow: First, start the electric high-pressure lubrication pump. After the pressure in the main oil supply pipeline reaches the set value, turn on each electromagnetic oil feeder switch one by one, and supply oil to each lubrication point according to the set parameters. At the same time, the flow sensor detects and alarms in a timely manner if there is a fault, and continues to supply oil to the next lubrication point until all lubrication points are supplied with oil. The system enters a cycle waiting time, and the cycle waiting time ends before starting the next oil supply process.

This system has the following characteristics:

1. The system is composed ofPLC intelligent control achieves the requirements of complete machine automation control.

2. The oil supply amount and cycle of each lubrication point can be adjusted through text display or upper computer, and the equipment can be lubricatedSmooth and scientifically reasonable, avoiding waste of lubricating grease or insufficient oil supply.

3. The system is equipped with a flow sensor specifically designed for lubricating grease, which detects each point and improves the reliability of oil supply.

4. A lubrication point malfunction does not affect the oil supply to other points.

5. A set of equipment can meet the lubrication needs of single or multiple devices and can be interlocked with system equipment.

6. The system operation is simple and convenient, easy to locate fault points, and reduces labor intensity.

7. The system pressure is equipped with multiple mechanical and electrical safety protections to ensure reliable and normal operation of the equipment.

8. It can be connected to the upper computer network in the main control room to achieve remote monitoring and operation, and real-time monitoring of eachThe oil supply situation of lubrication points, timely detection of faulty lubrication points for easy maintenance.

The Beijing MCC Run Intelligent Lubrication System is currently widely used in heavy-duty equipment both domestically and internationally, with India being a typical exampleJSW pellet line, NMDC pellet line, Brazil sintering line, and so on. In China, there are Baosteel No.2 Steelmaking Continuous Casting Line, Shouqin 4300 Wide Plate Line, Shougang 1580 Tie Line, Baosteel New System Project, and so on. Owners highly praise the intelligence and modernization of this intelligent lubrication system developed by MCC Huarun.

In 2013, Beijing MCC Run conducted research and development for small equipmentThe miniaturization of 6L and 20L electric lubrication pumps has achieved CAN bus control system in system control, marking a further development of intelligent lubrication. Beijing MCC Huarun is truly a pioneer and leader in the lubrication field.